Heat Treatment And Coating Line
Production line for copper-plated steel wire for steel cords (including saw wire)
View product category, application direction, and core equipment information.
Technical Data
Process Range And Operating Parameters
| Processing Material | High carbon steel wire (carbon content: 0.77-0.97%） |
| Wire Diameter Range | Ø0.40mm - Ø3.50mm |
| Number of Processing Lines | 48/56/66 According to customer requirements |
| Process Speed | DV 120 mm*m/min |
| Process Flow | Ø800Wire reel pay-off → wire separationtraction → electric contact heating furnace → water cooling → electrolytic pickling → three-stage water washing → alkaline copper plating → three-stage water washing → acid copper plating → three-stage water washing → acid zinc plating → three-stage water washing → thermal diffusion → phosphoric acid cleaning → Ø 800Wire reel take-up |
| Technical Specifications | Stable and adjustable wire tension; NG/LPG Heating furnace maximum heating temperature 1100℃；coating weight4-12g/kg，copper content in coating62%-72% |
| Pay-off Mode | 800wire reelContinuous pay-off（double drum accumulation，Coil change without stopping）or800wire reelpassiveContinuous pay-off |
| Take-up Mode | 800wire reelContinuous take-up（double drum accumulation，Coil change without stopping） |
| Electrical Control | Single wireindependent control、Variable frequency drive、PLCcontrol、Full-process control with process parameter setting and display |